From material selection and sampling to PPAP and ramp-up—we localize, validate, and supply parts with clear SLAs.
3D/2D drawings with GD&T
Reverse 3D scan & reconstruction
Material/structure selection, VAVE equivalents
DFM/DFA & tolerance stack-up
BOM & CTQ list
Injection, stamping, die-casting, converting
Moldflow/forming simulation & optimization
T0/T1/T2 trials with DOE
Tool life & maintenance/spares plan
Tryout gauges/fixtures (opt.)
Converting & light assembly lines
PPAP Level 3 (scalable)
Batch traceability & barcode
Safety stock / 72-hour dispatch (stocked)
Region availability & compliance labels
Returnable totes/pallets with inserts
ESD/cushioning/anti-shock design
Barcode/QR/EAC & trace labels
DAP/DDP/EXW & Min-Max replenishment
Pack list, stacking & transport specs
3D/2D with interfaces & constraints
Material/thickness & rib layout
FEA for stiffness/strength/NVH (as needed)
DFM & tolerance stack-up, process window
DVP highlights
Tooling & cooling/gating design
Simulation & manufacturability review
Trials with parameter logs
Spare parts & PM schedule
Pre-SOP acceptance (FAT/SAT)
Assembly fixtures, locating & Poka-Yoke
Checking gauges (profile/position/form)
GRR ≤10% target & calibration plan
Quick-change & SMED
Inspection & maintenance log
FAI & dimensional (CMM/gauges)
Mechanical & environmental tests
Process capability Cp/Cpk
PPAP Level 3 package
8D corrective actions
Pilot & Run-at-Rate
Cycle-time & yield ramp-up
SPC/control charts for CTQs
Process window lock & change control
Bottleneck removal & line balancing
Adhesives, protection films, primers
EPDM, foam gaskets, damping
Harness accessories & fasteners
Thermal/EMI/insulation materials
ESD & packaging / MRO
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